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Mattress Baler

LFA MB – Mattress Baler

Description

The LFA MB (mattress baler) is a heavy-duty baler designed to compact mattresses into a compressed sleeve. The 30-tonne compaction force reduces a mattresses volume by up to 80%, therefore significantly reducing transportation costs. The baler takes roughly 2 ½ minutes to run a full cycle meaning a throughput of up to 24 mattresses can be processed per hour. The 2140 x 350mm feed opening means you can compact single, queen, double, king and super king mattresses (depending on the depth).

The safety interlocked feed door and ejection safety cage means you can insert the mattress, press a button and then the two cylinders do the rest of the job for you. The heavy gauge sleave restrains the compacted mattress from expanding back which makes stacking mattresses very efficient and maximises payloads in skip containers, articulated lorries or shipping containers.

Payment Options
Purchase
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Availability
New
Refurbished

Product Details

Product Dimensions
Overall Width6050mm
Overall Height4850mm
Overall Depth1870mm
Overall Weight~3200kg
Feed Opening Width350mm
Feed Opening Height2140mm
Technical Specification
Compaction Force 30T
Motor 7.5kW
Cycle Time 155 Seconds
Mattresses Per Hour < 24
Compaction Ratio < 80%
Electricity Supply 3 Phase, 415V, 32A

The baler can be specified with a vandal proof cover over the controls and a lockable feed door. Up to six chambers max can be added. For further customisation, contact us and we will try to meet all requirements.

Typically, the minimum amount of recyclable material per week to gain a cost saving would be:

  • 1100ltr wheelie bin(s) – Six DMR (Dry mixed recyclables) or Three GW (General waste)
  • FEL (Front end loader) skip(s) – One DMR or ½ of one GW

Once baled, the bales would typically be collected free of charge.

  • Features
    • E-stops
    • Twin ram
    • Safety interlocked gate
    • Safety interlocked feed door
    • Heavy duty compaction plate
    • Simple, easy to operate controls
    • Fully automatic cycle and mattress ejection
    • Rated IP65 so safe to be sited inside or out

     

    Benefits

    • Reduces transportation costs
    • Compacts up to 24 mattresses per hour
    • Saves on labour from reduced material handling
    • Reduces carbon footprint and complies with ISO 14001
    • Reduces storage space required for uncompacted mattresses

    Produces mattress dimensions optimised for higher transport loads

The LFA MB is very easy to use. All in all, the machine takes roughly 2 ½ minutes to bale a mattress.

 

Attach the heavy gauge bag around the ejection point, open the interlocked feed door and insert the mattress. Close the feed door and press the green ‘go’ button to start the compaction cycle.

The 30 tonne, top mounted cylinder will start compacting the mattress down into a long narrow shape. Once fully compacted, the side mounted cylinder will then start pushing the mattress through the ejection point into the bag. Once complete, the cylinders will return to its resting position ready for the next mattress. Open the safety interlocked gate, move the compacted mattress to storage and start over again.

LFA MB – Mattress Baler Brochure

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    Benefits of Baling

    • ISO icon
      Reduce carbon footprint and comply with ISO 14001
    • Recycling Bin
      To reduce storage space required for bulky waste
    • Icon
      Reduce disposal costs and receive maximum income on the baled material
    • Commercial Recycling Factory
      To lead to a tidier work environment which improves health and safety
    • Cardboard Recycling Baler
      To reduce the need to flat pack/break down material
    • Labor Icon
      To save on labour from reduced material handling

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